In the typical
metal finishing operation, as much as much as 90% of the finishing solution is
lost during the rinse process. The resulting wastewater represents not only a
reduction in profit, it also represents a real environmental issue that invites
scrutiny from city, county, and state environmental agencies. La Habra
Welding has the answer the Solution
Recovery Master (SRM).
The SRM
offers a unique concept that recovers spent plating solutions or chemicals from
rinse water. The recovered solution is concentrated in the SRM unit
and because the process has no effect on the basic chemistry of the solution it
can be potentially recycled. An added benefit of the SRM is
that it generates D.I. water, which can be reused in rinse
operations. Regardless, the SRM reduces the load on conventional
treatment systems, which represents a substantial savings in chemical
costs.
After the work
leaves the metal finishing solution it is spray rinse and immersed through a
double counter flow rinse water system to ensure through rinsing (note that the
rinse operation utilizes primarily recycled D.I. water). Wastewater, collected
from the spray rinse process is monitored by the SRM programmable logic
controller (PLC). When the PLC determines that a specific amount of wastewater
has been collected for processing, the Solution Recovery Master initiates its
process automatically, requiring no operator intervention. After the process is
complete the SRM PLC transfers the D.I. water to a holding tank that feeds the
rinse water system. Solution concentrate is stored in the SRM until the operator
initiates a transfer. It is important to know that that the low processing
temperature utilized during this operation ensures that the basic
chemistry of the solution is not affected, and also minimizes the energy
required to operate the SRM.
Lets talk about how the Solution
Recovery Master can help your operation.
11/10/06 12:58 PM
|